Maintenance Operations Review & Improvements

Scope

Maintenance operational review focused on strategies, CMMS system health, PM compliance and work standards & practices.

Challenges

• Low plant reliability and a limited understanding of the applicability, benefits, and costs associated with adopting maintenance best practices.
• High company growth targets combined with a lean operational strategy, alongside strict auditing, compliance, and traceability requirements.
• A diverse workforce that relies heavily on on-the-job training and informal knowledge transfer.
• Gaps in foundational maintenance management practices, including record keeping, reporting, asset hierarchy structure, and naming conventions.
• Traditional document management methods with low compliance, leading to siloed information and individually retained knowledge.
• Limited digital systems or inconsistent use of existing systems, impacting data accuracy and decision-making. Need for ongoing client education.